Fluid Power World

  • Home
  • Technologies
    • Hydraulics
      • Cylinders & Actuators
      • Filtration/Contamination Control
      • Fittings, Couplings & Adapters
      • Fluids
      • Fluid Conditioning
      • Hose & Tubing
      • Pumps & Motors
      • Related Technologies
      • Sealing
      • Sensors & Gauges
      • Valves & Manifolds
    • Pneumatics
      • Air Preparation & Regulation
      • Compressed Air Technologies
      • Cylinders & Actuators
      • End Effectors & Grippers
      • Fittings, Couplings & Adapters
      • Hose & Tubing
      • Sensors
      • Vacuum
      • Valves & Manifolds
  • Engineering Basics
  • Trending
  • Resources
    • Digital Issues
    • Pneumatics Tech Toolbox
    • Podcasts
    • Subscribe to Fluid Power World Print Magazine
    • Videos
    • Webinars / Digital Events
    • White Papers
  • Women in Engineering
    • Women in Fluid Power
    • Women in Engineering
  • Design Guide Library
  • Classrooms
    • Pneumatics Classroom
  • SUBSCRIBE

Efficient mobile electrification with smart electrohydraulic pump

By Mary Gannon | February 9, 2022

Share

Nearly a year ago, Terzo Power Systems officially launched its electrohydraulic pump systems designed for on- and off-highway mobile vehicles and industrial applications.

Terzo Power Systems developed the world’s first compact and energy efficient smart hydraulic solutions for the electrification of fluid power. Their flagship product, the Hydrapulse, is a complete electrohydraulic system that is a fully integrated power-on-demand hydraulic power unit with built-in intelligence. The energy efficient system, with an electronically controlled motor and pump assembly, are all contained in a small, compact footprint.

Terzo’s Hydrapulse units, above and below, are highly customizable and the company routinely works with OEMs to develop custom connectors, firmware, housings and mounts for specific applications.
Terzo’s Hydrapulse units, above and below, are highly customizable and the company routinely works with OEMs to develop custom connectors, firmware, housings and mounts for specific applications.

Terzo Power Systems is the brainchild of Michael Terzo, a mechanical engineer who graduated from Montana State University and launched the company in 2014 with one goal in mind — to bring a new level of simple, compact, and energy efficient technology to the market. The Hydrapulse is not a traditional hydraulic system but a fully integrated product.

Hydrapulse enables the electrification of fluid power systems such as steering, coolant pumps, air compressors, hydraulic power units and auxiliary systems in industrial, truck, mobile and much more. Terzo Power System engineers consult with OEMs and manufacturers every step of the way to support their system applications to help them become fluent and knowledgeable in electrification of fluid power. The Hydrapulse’s plug-and-play system is fully customizable and can be installed with minor design adjustments configured easily and independently from manufacturer settings.

Terzo HydraPulse smart electrohydraulic pump

Terzo has been working with mining manufacturers to simplify their machines. “Since our product is perfectly suited for electrification and hybridization, our customers in the mining sector are OEMs that are launching either a BEV or HEV vehicle platform to address emissions,” Terzo said. “This is primarily driven by the need for diesel emission reduction in underground mines where air circulation is critical and reduction of diesel emissions directly impacts the costs of operation on the air systems.

“The vehicles that are being developed with our system include rock drills, shovels, loaders, and trucks for underground,” he said. “Typically, these are specialized vehicles for the mining sector but we are also working with OEMs on their earth moving vehicles that can operate in mining and construction.”

Terzo said that the HydraPulse technology is the only fully integrated hydraulic system on the market that can be powered directly off the high voltage dc bus either from the battery system or the hybrid-electric system.

The software-controlled Hydrapulse introduces an entirely new level of control for the mining industry without the complexity, lead time, maintenance problems, troubleshooting and cost of traditional hydraulic control valves.
The software-controlled Hydrapulse introduces an entirely new level of control for the mining industry without the complexity, lead time, maintenance problems, troubleshooting and cost of traditional hydraulic control valves.

Any hydraulic work function on a mine vehicle that needs to be powered off a high voltage dc bus or electric engine-generator system is highly suited to the HydraPulse. “We can provide almost any power level of hydraulics needed for vehicles in the 300-hp range and below. We typically work with the vehicle OEM to integrate our system into their vehicles at the system level,” Terzo said. “This ensures we can provide a hydraulic system that is typically well over 70 or 80% more efficient than a traditional hydraulic system.”

When converting a vehicle over from traditional fluid power architecture to Terzo’s advanced power-on-demand type of system, Terzo said it can easily work with vehicles that are typically below 500 kw of power and below.

“We bring extreme energy savings to any hydraulic system which is a big deal for any electric or hybrid platform but many times the improvement in troubleshooting, maintenance, or controls can be the driving factor. For instance, we can remove over 90% of the components typically seen on a hydraulic system which will improve the size (75% smaller), weight (80% lighter), and complexity of a mining vehicle or machine and significantly help with troubleshooting, serviceability, and controllability,” Terzo concluded.

Terzo Power Systems
terzopower.com


Filed Under: Mobile Hydraulic Tips, Pumps & Motors, Trending

 

About The Author

Mary Gannon

Mary Gannon is editor of Fluid Power World. She has been a technical writer and editor for more than 13 years, having covered fluid power, motion control and interconnect technologies.

Current Digital Issue

  Easier access to more of our content Every other month, readers of Fluid Power World have access to our beautiful print and digital editions, where we share a selection of the best fundamentals content, technology news, case studies, and technical articles that cover the gamut of hydraulics and pneumatics system design. But we only…

Subscribe!

Fluid Power World is written by engineers for engineers engaged in designing machines and or equipment in Off-Highway, Oil & Gas, Mining, Packaging, Industrial Applications, Agriculture, Construction, Forestry, Medical and Material Handling. Fluid Power World covers pneumatics, mobile hydraulics and industrial hydraulics.

Fluid Power Design Guides

fluid
“fpw
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, tools and strategies for Fluid Power Professionals.

RSS Featured White Papers

  • Moving fluid power forward
  • High-force linear motion: How to convert from hydraulic cylinders to electric actuators and why.
  • A technical comparison: Performance of pneumatic cylinders and electric rod actuators
Fluid Power World
  • Hose Assembly Tips
  • Mobile Hydraulic Tips
  • Pneumatic Tips
  • Sealing & Contamination Control Tips
  • About us
  • Contact Us

Copyright © 2024 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search Fluid Power World

  • Home
  • Technologies
    • Hydraulics
      • Cylinders & Actuators
      • Filtration/Contamination Control
      • Fittings, Couplings & Adapters
      • Fluids
      • Fluid Conditioning
      • Hose & Tubing
      • Pumps & Motors
      • Related Technologies
      • Sealing
      • Sensors & Gauges
      • Valves & Manifolds
    • Pneumatics
      • Air Preparation & Regulation
      • Compressed Air Technologies
      • Cylinders & Actuators
      • End Effectors & Grippers
      • Fittings, Couplings & Adapters
      • Hose & Tubing
      • Sensors
      • Vacuum
      • Valves & Manifolds
  • Engineering Basics
  • Trending
  • Resources
    • Digital Issues
    • Pneumatics Tech Toolbox
    • Podcasts
    • Subscribe to Fluid Power World Print Magazine
    • Videos
    • Webinars / Digital Events
    • White Papers
  • Women in Engineering
    • Women in Fluid Power
    • Women in Engineering
  • Design Guide Library
  • Classrooms
    • Pneumatics Classroom
  • SUBSCRIBE